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Description

The Castrol AlphasynTM EP gear oil range of high quality synthetic lubricants are based on poly-

alphaolefin (PAO) fluids and sulphur/phosphorus Extreme Pressure (EP) additive technology providing 
good thermal stability and high load carrying capacity.

Application

The Alphasyn EP range have been formulated for use in all types of enclosed gears including heavy 
and shock-loaded gears and bearings where EP properties are required. 
They are suitable for use in gear boxes where micro-pitting resistance is required and for a wide range 
of applications in extreme environments, for example mining and quarrying, marine applications and 
paper production. 
The use of a PAO base stock provides an inherently high Viscosity Index (VI) and low pour points 
making these products suitable for use over a wide temperature range.

The Alphasyn EP range is fully compatible with nitrile, silicone and fluropolymer seal materials.

Alphasyn EP is classified as follows: 
DIN Classification is CLP

The Alphasyn EP range meets the requirements of: 
     *  DIN 51517 Part 3 
     * AGMA 9005 - D94 
     *  US Steel 224 
     *  David Brown Type E 
     *  Hansen Transmissions

 Flender 
     *  Lohmann & Stofferfoht

Advantages

     *  Full EP performance* gives maximum protection of gears against wear and shock loading, 
          including protection against micro-pitting. 
     *  Good thermal and oxidative stability provides reliable operation and extended operating life 
          when compared to mineral oil based products. 
     *  High corrosion protection for gears. 
     *  Inherently high Viscosity Index (VI) makes the product suitable for operations over a wide 
          temperature range. 
     *  Rapid air release and good performance in the Flender Foam Test prevents foaming and 
          bearing damage. 
     *  Good water separation and demulsification characteristics means reduced down time through 
          prolonged lubricant life and increased equipment reliability. 
     *  PAO based lubricant provides good compatibility with seals, paints and mineral oil based 
          lubricants.

* ISO 320 grade achieved FZG >14 rating under A16.6./90 (double speed) test conditions 
 

 


           Test                           Method                Units           150         220        320          460 
            Density @ 15°C             ISO 12185 /              g/ml            0.86       0.86        0.86         0.87 
                                     ASTM D4052 
            K.V. @ 40°C             ISO 3104 / ASTM           mm2/s             150         220        320          460

                                          D445 
            K.V. @ 100°C            ISO 3104 / ASTM           mm2/s              18         25         33           45

                                          D445 
           Viscosity Index          ISO 2909 / ASTM               -             140         140        140          140 
                                          2270 
            Pour Point              ISO 3016 / ASTM              °C              -48        -42        -36          -36 
                                           D97 
            Flash Point, PMC        ISO 2719 / ASTM              °C             220         220        230          230 
                                           D92 
            Foam Seq I              ISO 6247 / ASTM              mls             0/0        0/0        0/0          0/0 
                                          D892 
            Rust Test (24 hrs         ISO / 7210 /                -            Pass       Pass       Pass          Pass

            synthetic sea water)     ASTM D665B 
           Timken OK Load             ASTM D2782 /             Kg/lbs          39/85       41/90      41/90       >41/90 
                                          IP 240 
            FZG fail stage            ISO 14635-1 /                               -          -         >14          >14 
            (A8.3/90)                   DIN 51354 
            FZG fail stage            ISO 14635-1 /               -             >12         >12        >12          >12 
            (A16.6/90) *                DIN 51354

          Subject to usual manufacturing tolerances.

Castrol Alphasyn EP

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